Catalyst with Shayle Kann
Catalyst with Shayle Kann

CO2 utilization

The IPCC says that we likely need to capture hundreds of gigatons of CO2 if we want to limit global warming to 1.5 degrees Celsius. So what are we going to do with all that carbon? In this episode, Shayle talks to Julio Friedmann, chief scientist at Carbon Direct. Julio says we will store the vast m

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Julio Friedman Guest

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Episode Summary

Executive Summary: Julio Friedman argues that CO2 management will split into two dominant paths: most captured carbon will be permanently stored underground, while a smaller but important share will be used in products, fuels, and materials. The discussion covers today’s CO2 markets, the scale-up of sequestration infrastructure, the economics and policy drivers behind e-fuels and e-methanol, and the emerging challenge of building the midstream infrastructure and social license needed to move captured carbon at climate-relevant scale.

Main Topics: Current CO2 markets and infrastructure (Priority: 5/5): The conversation starts with existing CO2 uses outside climate—enhanced oil recovery and food/beverage applications—and the pipeline and trucking infrastructure that already moves CO2 today. Geologic sequestration as the dominant climate pathway (Priority: 5/5): Friedman explains that most captured CO2 will likely be permanently stored in deep geologic formations, with class VI permitting, state primacy, and existing oil-and-gas geology enabling scale-up. CO2 utilization: what is practical vs. speculative (Priority: 4/5): The guests distinguish between low-energy uses like concrete and aggregate, near-term chemical pathways like methanol and urea, and longer-horizon materials like graphene and carbon composites. E-fuels and aviation compliance pressure (Priority: 5/5): Synthetic jet fuel is presented as a major near-term demand driver because aviation faces hard compliance requirements and cannot rely on behavior change or alternative propulsion alone. Methanol, shipping, and other industrial fuel markets (Priority: 4/5): Maritime decarbonization and chemicals such as methanol, urea, and ethylene are discussed as significant utilization markets, each shaped by different economics and regulatory timelines. Infrastructure, permitting, and community acceptance (Priority: 5/5): The episode highlights opposition to CO2 pipelines, community benefits agreements, and alternative transport methods like barges as central determinants of whether carbon infrastructure can scale. Longer-term material substitution and advanced carbon products (Priority: 3/5): The discussion ends with speculative but potentially high-value uses such as graphene, carbon fiber, rebar, and carbon-based replacement materials that could emerge if technology improves.

Key Arguments: Most captured CO2 will still go to storage, not utilization; Friedman cites roughly 5.5 of 6 gigatons in the IEA/IPCC framing as storage. CO2 sequestration is already a real industry, not a lab experiment: dozens of operating facilities, thousands of miles of pipeline, and hundreds of storage sites exist today. Utilization only makes sense where thermodynamics, energy inputs, and economics work; concrete and some commodity chemicals are the clearest near-term examples. E-fuels, especially e-jet, are not just theoretical because aviation regulation and buyer demand will force a market even if it is initially expensive. Synthetic fuels are driven less by perfect efficiency than by policy mandates, supply-chain control, and the need for compliance options. The right question for CO2 use is not whether it will happen, but where, when, and who pays for it. Infrastructure and local opposition are real bottlenecks, but community benefit agreements, existing rights-of-way, pipelines, barges, and state primacy can reduce friction. Advanced products like graphene and carbon composites are not near-term mass markets, but they could create valuable future substitution opportunities if costs fall.

Data Points: Current climate CO2 capture/storage capacity: ~60 million tons per year - Friedman says about 47 facilities worldwide are operating today to capture and store CO2 for climate purposes. Operating climate capture/storage facilities: ~47 facilities - Global facilities currently capturing CO2 and keeping it out of the air and oceans. U.S. CO2 pipeline network: ~5,000 miles - Existing pipeline infrastructure in the United States, largely built for enhanced oil recovery. Deep storage depth: ~1.5 to 2 kilometers underground - Typical injection depth for geologic sequestration wells. Geologic storage capacity: 10 to 20 trillion tons - Estimated storage capacity in suitable rocks associated with oil and gas-producing geology. Total CO2 market in one climate scenario: ~6 gigatons - Used to illustrate the scale of carbon management required; most of this is assumed to be storage. Storage share of CO2 management: ~5.5 gigatons - Friedman says roughly five and a half gigatons out of six would be stored underground. World concrete production: 30 billion tons per year - Used to show why concrete-related CO2 utilization could be a gigaton-scale market. EU CO2 capture target for 2030: 30 million tons - Described as a sixfold increase in six years in the EU’s industrial carbon management plan. EU CO2 capture target for 2040: 280 million tons - EU plan discussed as a further tenfold increase over 2030. EU CO2 capture target for 2050: 450 million tons - Latest EU plan and communique cited in the episode. RefuelEU e-fuel mandate: 0.7% by 2030 - Europe’s law requiring a small but meaningful share of jet fuel to be e-fuels by 2030. IMO/CORSIA compliance start: 2027 - Mandatory aviation compliance deadline discussed as a near-term driver for low-carbon fuels. Global shipping emissions share: ~2% to 2.5% - Used to frame maritime demand for low-carbon fuels such as methanol. Carbon capture utilization today: 0% utilization fraction today - Friedman says current utilization is essentially zero at climate scale, but could reach ~40% in 2050 in some scenarios. Graphene value: ~$100,000 per ton - Indicative value cited for very high-margin advanced carbon materials if produced at scale. Pipeline vs truck shipping cost: ~$2/ton by pipeline vs ~$18/ton by truck - Illustrates why large-volume CO2 transport favors pipelines over trucking.

Pivotal Quotes: ""The largest thing that we are going to do with the CO2, the biggest enterprise, is still going to basically be storage."" — Julio Friedman: Summarizing the long-run fate of most captured CO2 in climate scenarios. ""Dr. Wilcox years ago said, hey, second law of thermodynamics, that's not non-negotiable, everything else is negotiable."" — Julio Friedman: Explaining the framework for deciding which CO2 utilization pathways make physical and economic sense. ""We know how to make CO2 into graphene... We can do it right now at like gram aliquats in laboratories."" — Julio Friedman: Describing advanced material pathways that are scientifically possible but not yet scalable.

Implications: Carbon management will be a large, hybrid industry: mostly storage, selectively utilization. Success depends on permitting, infrastructure, policy mandates, and community acceptance, with the biggest near-term markets in aviation, shipping, concrete, and some chemicals.

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