Catalyst with Shayle Kann
Catalyst with Shayle Kann

The gas turbine crunch

Demand for turbines is growing fast, but so are lead times — causing serious headaches for developers. In Texas, one of six projects that pulled proposals from consideration for a valuable financing program cited “equipment procurement constraints” as the reasons for its withdrawal. Lead times are s

Featured Speakers

Tony Brough Guest

Topics Discussed

Episode Summary

Executive Summary: The episode examines why gas turbines are in a historically tight market driven by data centers, coal retirements, renewables, and affordable U.S. gas, while supply remains constrained by long OEM lead times and shared industrial supply chains. Tony Brough argues today’s boom is more fundamentally grounded than past bubbles, but caution remains around speculative data-center development and hydrogen adoption.

Main Topics: Gas turbine market cycles and today’s “real” boom (Priority: 5/5): Tony Brough reviews decades of boom-bust behavior in gas turbines, contrasting the Enron/deregulation-era bubble with today’s demand, which he sees as more durable and market-driven. Lead times, pricing power, and OEM capacity constraints (Priority: 5/5): The discussion centers on how sold-out order books, non-refundable deposits, and supply-chain bottlenecks have extended lead times and increased turbine prices, though the speaker believes lead times may have peaked. Cross-sector supply chain pressure (Priority: 4/5): Gas turbines compete for the same raw materials and fabrication capacity as aerospace and oil and gas, making the market tighter than power-sector demand alone would suggest. End-market segmentation by turbine size (Priority: 5/5): Brough divides the market into small, mid-size, and jumbo turbines, showing that each size class is affected differently by batteries, coal retirements, renewables, and data centers. Data centers as the biggest new demand driver (Priority: 5/5): Rapid growth in AI and digital infrastructure is creating large new turbine demand for both bridge power and permanent on-site generation, especially in regions like Virginia/DC. Technology progress: efficiency and hydrogen (Priority: 3/5): OEMs continue incremental efficiency gains in combined-cycle plants, but hydrogen-ready combustion is far less certain because of major fuel-supply challenges.

Key Arguments: Today’s gas turbine market is tighter and more durable than earlier boom-bust cycles because demand is driven by multiple real factors, not a single speculative event. Past bubbles were amplified by Enron-era artificial price signals and deregulation, which led to speculative merchant development and widespread cancellations. Current OEM caution is rational: manufacturers remember previous busts, but they still have strong incentives to expand because demand is broad-based and lead times are already long. Half of annual industrial gas turbine demand is outside electric power, especially in oil and gas, which helps stabilize the market but also competes for constrained supply chain resources. Aerospace is a major hidden constraint because it uses the same alloys, forging, and casting capacity needed for gas turbines. Grid-scale battery storage reduces demand for large jumbo turbines but can increase demand for mid-size turbines used in hybrid systems that recharge batteries when gas is cheap. Coal retirements support all turbine classes, but especially larger units and mobile peaking resources used for grid support. Renewable expansion suppresses large baseload turbine demand but increases the need for smaller and mobile gas units as backup when solar and wind output drops. Data centers are the most important new load driver because many projects need immediate power and can’t wait for grid interconnection timelines. Efficiency gains in combined-cycle plants are gradual but meaningful because they lower levelized cost of electricity and improve OEM competitiveness. Hydrogen-capable turbines are under active development, but broad commercial adoption is doubtful without a scalable hydrogen supply. The market may be speculative on the development side, especially in data centers, even if the turbine-order demand itself is real.

Data Points: Major OEMs controlling market: 3 - Mitsubishi Heavy Industries, Siemens/GE Vernova dominate the gas turbine market. Historical bubble period: 1998-2001 - First major boom driven by Enron-era artificial demand signals and deregulation. Combined-cycle efficiency historically: ~55% - Earlier average efficiency before OEM improvements. Combined-cycle efficiency later: ~60-62% - OEMs have gradually pushed plant efficiency higher over time. Lead times: 36-48 months - Average current lead times cited for gas turbines, with some claims up to 60 months. Price increase over 5 years: 30-35% - Speaker estimates turbine prices have risen significantly in recent years. NextEra historical build cost: $750/kW - Approximate cost a decade ago for a new combined-cycle gas project. NextEra current build cost estimate: $2,500/kW - Quoted as a recent comparison point, though speaker said this may be aggressive. Non-refundable deposits: 15-25% - Customers are placing significant deposits to secure turbine orders. Electric power share of gas turbine orders: ~50% - Roughly half of industrial gas turbines are for oil and gas rather than electric utilities. Aircraft backlog: 40,000 - Aerospace demand is competing for similar raw materials and manufacturing capacity. Equivalent turbine demand from aircraft backlog: 80,000 gas turbines - Speaker’s illustrative comparison of aerospace demand pressure on the supply chain. Data centers worldwide: 11,000 - Current installed base serving digital commerce and AI communities. Average data center electrical load: ~4 MW - Average load across existing data centers. New U.S. data centers planned: 1,400 - Planned new data centers in the U.S. cited as a major load-growth driver. Large-scale planned U.S. data centers: >1,000 - Most planned U.S. data centers are described as large-scale. Grid-scale renewable energy growth: Expected to double in 5 years - Used to explain changing turbine demand dynamics. Grid-scale battery capacity coordinated by Energy Hub ad: 3.4 GW - Promotional segment describing virtual power plant capacity. Customer devices aggregated by Energy Hub ad: 2.5 million - Promotional segment describing devices in virtual power plants. Thermostats, batteries, and EVs shifting energy during peak periods: Millions - Promotional segment describing peak-period grid flexibility.

Pivotal Quotes: "I actually don't think they're going to get much worse." — Tony Brough: On whether turbine lead times will continue lengthening beyond current levels. "Today's peak more of a real, market-driven, realistic set of scenarios that's driving the market today." — Tony Brough: Distinguishing the current turbine boom from prior artificial bubbles. "I don't think there will be a thousand new hyperscale data centers in the United States anytime soon." — Shail Khan: On the risk that some announced data-center demand may be speculative rather than fully realizable.

Implications: Gas turbines remain strategically important for utilities, oil and gas, and data centers, but buyers face high costs and long waits. OEMs may benefit from durable demand, yet the sector still depends on cautious order qualification, supply-chain expansion, and clearer hydrogen economics.

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