Catalyst with Shayle Kann
Catalyst with Shayle Kann

The gas turbine crunch

Demand for turbines is growing fast, but so are lead times — causing serious headaches for developers and even cancellations. In Texas, one of six cancelled projects cited “equipment procurement constraints” as the reasons for its withdrawal. Lead times are stretching to four years and sometimes mor

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Tony Brough Guest

Topics Discussed

Episode Summary

Executive Summary: The episode examines why the gas turbine market is exceptionally tight: demand from data centers, grid reliability needs, coal retirements, renewables integration, oil and gas, and low U.S. natural gas prices are all pulling supply at once. Tony Brough argues the crunch is real but likely not getting much worse, with OEMs trying to stabilize lead times and customers facing higher prices, long deposits, and 36–48 month waits.

Main Topics: Gas turbine market history and boom-bust cycles (Priority: 5/5): Tony traces the industry from a two-OEM world to today's three dominant OEMs and explains prior bubbles in 1998–2001 and 2012, emphasizing that earlier surges were distorted by artificial signals and speculation. Why the current market feels different (Priority: 5/5): Unlike past cycles, today's demand is presented as more fundamentally driven by multiple real market forces, making OEMs more willing to invest in capacity while staying cautious about overexpansion. Supply chain structure and cross-industry competition (Priority: 5/5): Brough breaks the turbine supply chain into raw materials, forged/cast components, turbine assembly, and final installation, noting that aerospace, power, and oil and gas all compete for the same constrained inputs. Lead times, pricing, and OEM market power (Priority: 5/5): Lead times are roughly 36–48 months and turbine prices are up materially over the last five years. OEMs are using large non-refundable deposits and trying to keep timelines from worsening. End-market segmentation by size and use case (Priority: 4/5): Different turbine sizes serve different markets: sub-20 MW, 20–100 MW, and 150 MW+ 'jumbo' units are affected differently by batteries, coal retirements, renewables, data centers, and gas availability. Data centers and bridge/on-site power demand (Priority: 5/5): Rapid data center growth is a major new driver, increasing demand for both mobile and permanent on-site gas turbines, especially where grid interconnection is too slow for immediate needs. Technology trends: efficiency gains and hydrogen readiness (Priority: 4/5): Incremental efficiency gains continue, pushing combined-cycle plants toward ~62% efficiency, while hydrogen combustion remains a long-term aspiration constrained by hydrogen supply.

Key Arguments: The current gas turbine crunch is more durable than past bubbles because it is supported by several simultaneous demand drivers rather than one speculative trigger. Past booms were inflated by artificial market signals, especially during the Enron/deregulation era, which led to canceled orders and stranded capacity. The gas turbine supply chain is constrained not only by OEM production limits but also by shared upstream inputs like nickel alloys, titanium, and aerospace demand. Oil and gas remains a major end market for turbines and provides a stabilizing, long-term demand base even when commodity prices soften. Lead times are unlikely to worsen dramatically because OEMs are actively trying to prevent customer fatigue and protect future sales. Grid-scale batteries reduce demand for large 'jumbo' turbines but can actually increase demand for mid-sized turbines used in hybrid systems and battery recharging. Data center load growth is creating urgent demand for fast power, including mobile units and bridge power, and is especially intense in regions like Virginia and D.C. Efficiency improvements in combined-cycle plants have been gradual but meaningful, driven by lower fuel cost per MWh and competitive procurement. Hydrogen-ready turbine development is real, but widespread deployment depends on a hydrogen supply chain that does not yet exist at sufficient scale.

Data Points: Dominant OEM count: 3 - Market consolidated around Mitsubishi Heavy Industries, Siemens, and GE Vernova. Historical bubble period: 1998–2001 - First major gas turbine boom was driven by Enron-related artificial demand signals and deregulation. Lead time range: 36–48 months - Brough says current average lead times are around 4 years, with some claims up to 60 months. Non-refundable deposits: 15%–25% - Customers are often required to place sizable upfront deposits to secure turbine orders. Price increase over 5 years: 30%–35% - Brough estimates gas turbine prices have risen materially over the last five years. Combined-cycle efficiency historically: 55% - Earlier average efficiency level before industry improvements. Combined-cycle efficiency current: ~62% - OEMs have gradually improved plant efficiency through broader system optimization. Average electrical load of existing data centers: ~4 MW - Brough cites the typical load for the world's existing data centers. Data centers planned in the U.S.: 1,400 - He says there are about 1,400 new data centers planned in the United States. Large-scale U.S. data centers planned: 1,000+ - Most of the planned U.S. data centers are described as large-scale. Existing data centers worldwide: 11,000 - Estimate of data centers serving digital commerce and AI globally. Grid-scale VPP capacity referenced in ad copy: 3.4 GW - Sponsor message about EnergyHub's aggregated device capacity. Customer devices aggregated in VPPs: 2.5 million - Sponsor message describing EnergyHub's virtual power plant network. Data center growth region: Virginia / Washington, D.C. area - Described as having more data centers than anywhere else in the world. Aerospace backlog: 40,000 aircraft - Used to illustrate competing demand on raw materials and forgers/casters. Approximate gas turbine share for oil and gas market: ~50% - Brough says about half of ordered gas turbines are not for electric power utilities. Seven-year cycle: ~7 years - Typical oil and gas industry investment cycle described by Brough.

Pivotal Quotes: "I actually don't think they're going to get much worse." — Tony Brough: His outlook on whether turbine lead times will continue lengthening. "I would call today's peak more of a real market-driven, realistic set of scenarios that's driving the market today." — Tony Brough: Why the current turbine boom differs from prior bubble periods. "There are at least five major market drivers." — Tony Brough: Introduction to the multiple forces shaping demand across turbine sizes.

Implications: The turbine market is likely to stay tight, expensive, and strategic. Buyers need long horizons, and OEMs must balance expansion with caution. Data centers, grid reliability, and hybrid systems will keep mid-sized and mobile turbines especially relevant.

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